Fabrication Services

POW’s fabrication team can help you bring your ideas to life. We specialise in laser cutting, CNC machining & custom project & furniture builds.

LASER CUTTING

POW’s fabrication team can help you bring your ideas to life. We specialise in laser cutting, CNC machining & custom project & furniture builds.

Regular (5 to 7 day turnaround):
$2.50/minute with a $50 minimum*

Rush (less than 5 days):
$3.75/minute with a $75 minimum*

Same Day:**
$5/minute with an $100 minimum*

Approximate Cutting Time based on materials

  • Thin things (ie. paper): 50 inches per minute

  • 3mm acrylic or baltic birch plywood: 30 inches per minute

  • 6mm acrylic or baltic birch plywood: 15 inches per minute

*Additional charges may apply for design, file prep, and processing.
**
Subject to availability

RATES

CNC MachininG

Our CNC routers can cut MDF, plywood, hardwood, plastics, and aluminium up to 4'x8'. It's great for furniture, signs, and anything that has a 2D profile.

Regular (1 to 2 week turnaround):
$3.00/min with a $150 minimum*

Rush (less than 1 week):
$4.50/min with a $225 minimum*

Same Day:**
$6.00/min with a $300 minimum*

Removing Tabs $1 per tab

*Additional charges may apply for design, file prep, and processing.
**
Subject to availability

RATES

CUSTOM FABRICATION & PROJECTS

We make and manage commissions for individuals, public bodies, offices, architects, designers, and everyone in between.

  • Design Work

  • File Setup

  • Woodworking

  • Finishing & Oiling

SERVICES

FREQUENTLY ASKED QUESTIONS

  • File Format Requirements

    • Accepted formats: DXF, DWG, AI, PDF, or SVG

    • Version compatibility: DXF/DWG saved in 2014 or earlier format

    • Single file submission: All cut lines in one file (avoid multiple files for one project)

    Design Specifications

    • Units clearly defined: Specify mm or inches in filename or notes

    • Scale verification: File is drawn at 1:1 scale (actual size)

    • Line weights:

      • Cut lines: 0.25mm or thinner

      • Etch/engrave lines: Clearly differentiated from cut lines

    • Colour coding:

      • Engraving: Black

      • Cutting: Red

      • Tracing/scoring: Blue

    • Layer organisation: Different operations on separate layers if applicable

    Geometry Requirements

    • Closed paths: All cut lines form complete, closed shapes

    • No overlapping lines: Remove duplicate or overlapping vectors

    • Minimum feature size:

      • Details ≥ 1mm for wood/plastic

      • Details ≥ 0.5mm for thin materials

    • Minimum spacing: 2mm between cut lines minimum

    • No tiny segments: Avoid line segments shorter than 0.1mm

    Technical Considerations

    • Material specification: Clearly state material type and thickness

    • Quantity specified: How many pieces needed

    • Kerf compensation: Indicate if kerf adjustment is required

    • Grain direction: Specify for wood projects (if critical)

    File Preparation

    • Text converted: All text converted to outlines/curves

    • Grouped objects ungrouped: Ungroup all elements

    • Effects removed: No filters, effects, or bitmap elements

    • Clean file: Remove construction lines, dimensions, and notes from cut file

  • File Format Requirements

    • 3D files: STEP, IGES, or native CAD files (SolidWorks, Fusion 360, etc.)

    • 2D files: DXF, DWG (for profile cutting only)

    • Toolpath files: Only if specifically requested - G-code in standard format

    Design Specifications

    • Units clearly defined: Model created in mm or inches (specify which)

    • Origin placement: Set origin at logical reference point

    • Scale verification: Model is actual size (1:1 scale)

    • Orientation: Part oriented for optimal machining direction

    Geometry Requirements

    • Minimum radius: Internal corners ≥ 1.5mm radius (3mm+ preferred)

    • Draft angles: 1-2° draft on vertical walls where possible

    • Feature accessibility: All features accessible with standard end mills

    • Undercuts avoided: No overhanging features requiring special tooling

    Technical Specifications

    • Material specified: Type of wood and exact thickness

    • Tolerance requirements: Critical dimensions and tolerances noted

    • Surface finish: Specify required surface quality

    • Quantities: Number of pieces needed

    Machining Considerations

    • Minimum wall thickness: ≥ 3mm for structural integrity

    • Deep pocket limitations: Depth-to-width ratio considerations

    • Grain orientation: Critical for strength (specify if important)

    • Fixture planning: Consider how part will be held during machining

    Documentation

    • Assembly drawings: If multiple parts, show how they fit together

    • Critical dimensions: Highlight most important measurements

    • Special instructions: Note any specific requirements or concerns

    • Reference edges: Indicate which edges are most critical for accuracy

  • Yes, we can help you source materials

  • We will send you an online invoice prior to starting your job, and require payment in full in advance.